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Tack Welding TPO Membrane

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June 24, 2025 at 12:43 p.m.

HannahFord7

Issue: The Contractor was using a practice called “tack welding” of TPO membrane during installation on windy days to hold the membrane in place.  This can result in damage to the membrane and result in leaks.

June 24, 2025 at 12:44 p.m.

HannahFord7

From the Benchmark Blog:

Solution: Benchmark notified the Contractor and Manufacturer of the potential risks associated with this practice.  Initially, the Membrane Manufacturer’s Representative defended the practice.  Benchmark contacted the Manufacturer’s Technical Director, who then agreed that tack welding should not be done.

Possible Impact: In a wind event, these tack welds may separate and cause significant damage to the roof membrane while allowing moisture in the roof system.  By identifying these issues during daily inspections, the risk of future damage and leaks has been reduced.


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